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The state of the art battery modules need to be analysed with regards to their structure, components and the relationship of the components to each other. In particular, the key challenges in battery module disassembly up to cell level are identified and classified in order to systematically derive the requirements for the disassembly system.
However, the current lack of standardisation in design remains a significant barrier to automating battery disassembly . Additionally, the uncertain conditions of end-of-life or damaged EVBs add to the complexity of executing the disassembly process effectively.
The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.
The research in this field has primarily centered around four key disassembly challenges: evaluating the disassembly process, developing disassembly cells, devising disassembly motions and sequences, and employing intelligent sensors and flexible actuators for product disassembly.
In large-scale battery disassembly, classifying batteries properly is a challenging problem due to variations in size and structure, leading to potential battery damage and safety issues. Improving the flexibility of the disassembly process is crucial to enhancing safety and preventing injuries and property damage during battery disassembly [ 10 ].
The identified challenges for automated disassembly are twofold: process-related and product-related. The variety of battery modules can be seen as a product-related challenge, while non-detachable joints combined with the hazards posed by Li-ion batteries can be described as process-related challenge.
Real-World Implementations Across Diverse Sectors
The objective of this study is to examine the possibility of modularising battery packs in order to facilitate assembly and disassembly as well as handling during production and services included in the aftermarket.
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Get Price >>In particular, the key challenges in battery module disassembly up to cell level are identified and classified in order to systematically derive the requirements for the disassembly …
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