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The future challenges in battery regeneration processes also involve standardization, performance optimization, commercial scalability, innovative approaches to accessing encapsulated cells, and the incorporation of circular economy principles into battery design.
Regeneration is conceptualized as the restoration of a battery’s capacities to either its original state or a state closely resembling the original. Specific characteristics required for a normal performance are reinstated for an expected life similar to a new battery.
Studies indicate that remanufacturing can be cost-effective, offering savings of about 40% compared to new battery production , . The flowchart in Fig. 4 illustrates the lifecycle and potential EOL pathways for LIBs. Initially, the process begins with the extraction of raw materials required for battery production.
Regarding Li-ion batteries, publications predominantly focus on regenerating materials for cell manufacture rather than regenerating the entire battery for direct use without industrial transformation.
Research should focus on developing localised, non-damaging joining and disjointing techniques to enhance the efficiency and durability of battery reassembly after remanufacturing and repairs . Essential features include detachable connectors and wiring, with the housing serving as a modular interface for cell insertion.
Challenges and future directions for regeneration spent batteries are discussed. Recycling spent lithium-ion batteries (LIB) has emerged as a pressing necessity for addressing resource shortages and mitigating environmental pollution. This article reviews the most advanced spent LIBs recycling technology, namely direct regeneration.
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